In-situ deflectometic measurement of transparent optics in precision robotic polishing

In the ultra-precision manufacturing of large optics, industrial robots have the potential to become an intelligent and economical choice of surface polishing. However, the transport of the workpieces between the polishing platform and the measurement instrument seriously limits the manufacturing efficiency. Therefore, an in-situ measurement system based on the monoscopic deflectometry is developed to determine the form quality of the optical lenses during rough polishing. Stray light reflected from the lower surface of transparent lenses may degrade the measuring quality, thus an effective absolute phase retrieval algorithm is developed to decouple the superposed fringes associated with the upper and lower surfaces. Then, the form of the upper surface under polishing can be reconstructed to guide the subsequent polishing. Experimental results demonstrate that the accuracy of the method is comparable to that of the coordinate measuring machine, consequently the manufacturing efficiency and reliability of large optical workpieces can be greatly improved.     

基于萤石溶解/表面转化的含钙矿物表面定向调控浮选技术及机理研究

研究了萤石在白钨矿和方解石表面溶解和转化的可能性, 发现萤石可以在特定的捕收剂体系下作为抑制剂实现含钙矿物的浮选分离。浮选实验结果表明, 萤石作为抑制剂, 在白钨矿和方解石的浮选中, 用量小、作用效果明显; 动电位检测结果证实了萤石能明显降低方解石的动电位, 但对白钨矿基本没有影响; XPS检测结果证明了萤石对方解石的作用主要在于对Ca-O键能的减弱和Ca-F基团的生成, 即在方解石表面生成CaF2膜; AFM检测则可直观观察到方解石表面经过萤石处理之后出现明显的起伏, 印证了离子的侵蚀与CaF₂膜的生成。     

大统矿业超高水充填开采制浆系统设计研究

煤炭作为我国的主要能源，在国民经济发展中具有不可取代的作用。矿井面临资源枯竭的困境时，尽可能多地采出煤炭是企业存续发展的当务之急。山东省兖州市大统矿业有限公司杨庄煤矿九采区3煤层1997—2005年进行了开采，由于受当时设备和技术的限制，仅回采一分层2.2 m。为挖掘企业潜力，充分利用煤炭资源，采用超高水充填法开采剩余分层和浅部煤炭资源。结合矿井实际情况提出适应矿井的高水充填系统布置方案，在地面建设制浆站，通过专门的设备将材料骨料制成浆液，然后运用管路将浆液输送至采空区进行充填。超高水材料制浆充填系统可服务于九采区全部充填工作面，每小时制浆生产能力为320 m³，每天生产1班8 h，约2 500 m³ 可以满足2个工作面的充填开采需要，极大提高了制浆充填效率，取得了良好的效果和经济社会效益。     

深埋矿体移动带三维圈定方法及应用

针对深埋矿山开采移动带二维圈定方法工作量大、精度低且难以满足日益增长的经济效益需求的问题，提出了一种深埋复杂矿体移动范围三维确定方法。结合沙岭金矿千米深井工程实例，在移动范围确定过程中，借助先进的3D建模技术获得三维矿山模型。该模型可以实现各类地质体的可视化，直观地展示其形态与产状，清晰地反映各构成因素间的相互关系。在3D模型中截取的特征剖面与经典移动带圈定岩移参数获取方法相结合，能轻松获得各特征剖面上的岩移参数值。通过给定的岩移参数值进而确定各特征剖面上的地表移动边界点，将各移动边界点连接即可实现矿山移动范围的圈定。研究结果表明，基于三维地质建模技术的移动带圈定方法合理可行，确定的纱岭金矿地表移动带能够兼顾安全生产与经济效益，为矿山生产开发奠定了有益基础，为类似矿山提供了有益借鉴。     

Shape from focus based on 3D structure tensor using optical microscopy

Shape from focus (SFF) is a widely used passive optical method for 3D shape reconstruction. In SFF, a focus measure, which is used to estimate the relative focus level, plays a critical role in depth estimation. In this article, we present a new focus measure for accurate 3D shape estimation in optical microscopy based on the analysis of 3D structure tensor. First, the 3D tensors are computed from the input image sequence for each pixel. Then, each tensor is decomposed into point, curve, and surface tensors by decomposing tensors into eigenvalues and eigenvectors. Finally, the surfaceness is used to measure the quality of sharpness. The proposed focus measure provides accurate focus values and better resistance against noise. The proposed measure is evaluated by conducting experiments using image sequences of simulated and microscopic real objects. The comparative analysis demonstrates the effectiveness of the proposed focus measure in recovering 3D shape.     

A computer aided design method for car form and its application based on shape parameters

In the early design stage, automotive modeling should both meet the requirements of aesthetics and engineering. Therefore, a vehicle CAD (computer aided design) model that can be easily adjusted by feedbacks is necessary. Based on CE-Bézier surface, this paper presents a set of algorithms for parametric segmentation and fairing surface generation in a car model. This model is defined by a simplified automotive template and relevant control points, shape parameters and segmentation parameters, which can be modified to alter the car form efficiently. With this model and the corresponding adjustment method, more than fifty various vehicle models are established in this research according to different parameters. And two methods for calculating similarity index between car models are constructed, which are suitable for brand design trend analysis and modelling design decisionmaking.     

钛合金表面多磁极耦合旋转磁场光整加工特性

面向激光增材制造钛合金表面的光整加工需求，设计出一种多磁极耦合旋转磁场光整加工装置来研究光整加工特性。基于ANSYS Maxwell仿真软件分析了光整加工装置的磁场强度分布。搭建了实验光整平台，分析了主轴转速、C轴转速和加工间隙对表面质量的影响。结果表明，在主轴转速500 r/min、C轴转速160 r/min和加工间隙0.7 mm的加工条件下，表面粗糙度Ra由5.991 μm下降至0793 μm。扫描电子显微镜(SEM)观测表明，光整后的钛合金表面沉积层消失，表面质量得到显著改善。     

Application of the sampling moiré method to shallow open-channel flows with circular roughness elements

This research presents an application of the sampling moiré method, a novel technique originally developed for measuring slight deformation of a static object such as a plate, to fluctuating free water surface in rough open channel flows. The method was used to capture the two-dimensional water surface deformation at a high sampling rate by dyeing the color of water white. The target flow was a very shallow subcritical flow with a depth of 1.5 times the height of the roughness. As a result, a series of instantaneous water surface profiles with non-uniform rough planes were successfully measured at a sampling rate of 100 Hz.It has become clear that the effect of dispersive gravity waves traveling on the water surface is greater than that of non-dispersive waves driven by the turbulence, and that this feature becomes more pronounced as the Froude number increases in such shallow flow conditions. Furthermore, it was experimentally and theoretically verified that the intensity of water surface fluctuation increases with the square of the Froude number. The decomposition of surface fluctuations due to gravity waves and subsurface turbulence using the wavenumber frequency spectrum revealed that the effects of subsurface turbulence are about 20%. This is much less than the contribution from gravity waves in very shallow flows as in this experiment.     

Grain mapping to freeform surface for machining using parameter-based incremental tracking method

This paper presents a novel method for mapping a texture for machining onto a freeform surface. When a grain texture designed on a 2D plane is projected onto a freeform surface simply, the texture is distorted along the curvature of the surface in the projection direction. Therefore, a method is required to suppress this distortion. The algorithm proposed in this paper rapidly generates a point cloud that represents a texture with less distortion on a simply connected parametric surface. Specifically, four equations that express local geometry constraints instead of conventional parameterization methods are presented to reduce the distortion between adjacent points on the point cloud. Solving these equations can generate grain textures on freeform surfaces. This paper examines two grain images mapped to two freeform surfaces that were prepared as case studies to demonstrate the effectiveness of the proposed method.